1,000 kg/h French fry Complete steam peeling, blanching, frying system
| Loeb # | 63802 | Model | |
|---|---|---|---|
| OEM | |||
| Year | 2006 | Serial | |
| Electrical | Location | Illinois | |
| Condition | As is | Size | 0.00 |
| Lease for only | 23,122.02 / mo. | Rent for only | N/A |
2006 Boema Complete 1000KG/HR French fries ready to be frozen or chilled from steam peeler, blanching through frying, 2000KG/HR input of desoiled, sized potatoes with maximum of 3 percent of soil and foreign bodies, complete with Steam Pressure Peeling Machine MOD. SPB. 25, Cooling Tank with Extraction Screw MOD. ZEL25A/4, Brush Peeling Machine MOD. A81/6, Monoscrew Electropump DN80 for Peels Removal, Drum Filter MOD. F60/5, Roller Sorting Belt MOD. N18R/6-3, Flat Conveyor for Scraps Collection MOD. ZN18 01, Elevator for Scraps Removal MOD. ZEL20/2, PVC Straight Elevator MOD. EL20/3, Stick Cutting Machine MOD. GK-A, Vibrating Table MOD. S32/6-4 with Two Working Tables, Roller Sizing Machine MOD. S36R, Supporting Frame, Inspection Belt MOD. N171/6-3, Swan Necked Elevator MOD. EL22C, Continuous Blancher-Cooker MOD. H50/15-20, Water Channel for By-Pass Blancher of pos, Continuous Blancher-Cooker MOD. H50/15-20, Supporting Frame with Catwalk, Swan Necked Elevator MOD. EL22C in Tank MOD. V29P, Vibrating Table MOD. S31/10-3, Forced Ventilation Pre-Dryer, Inspection Catwalk, Stabilization Belt MOD. N 171/10-3, ibrating Table MOD. S31 to Feed the Frer, Continuous Fryer MOD. BF170/10, Vibrating Table for Oil Dripping MOD. S31/D, Pre-Cooling Tunnel, Electrical Control Panel -- Steam Pressure Peeling Machine MDL. SPB. 25 Belt batcher with hoper and system for weighing the product to be peeled; Steel pressure container, which works at up to 15 atm with saturated steam; Inner SS rotary basket; Pneumatic SS loading/unloading hatch; Pneumatic valve to adjust the steam pressure; Electro pneumatic valves for steam input/output; Collection tank for used steam, condensate and peel, complete with manual unloading valve; Unloading hopper for peeled product; Supporting frame made of stainless steel tubular, equipped with access ladder with catwalk and handrail; Low tension control panel, motor protectors, P.L.C. to control work operations, Manufactured according to CEI standards. Technical Data Volume of container: Approx. 280 liters; Inlet diameter: 380 mm; Steam consumption: 0,1 - 0,2 kgs. of steam/1 kg product; Installed electrical power: 5,6 kW -- Cooling Tank with Extraction Screw MDL. ZEL25A/4AISI 304 plate tank with opened screw for product extraction; Tanks Length 1.700mm;Width 1.000mm; Screw length 4.000mm; Screw Diameter: 400 mm; Installed electrical power: 1,1 kW -- Brush Peeling Machine MDL. A81/6Made of AISI 304 SS sections and press-formed plate; Cradle composed of 6 cylindrical brushes powered by motorized-gearbox with frequency changer; Shaft equipped with and motorized-gearbox with frequency; Manifold equipped with nozzles installed on the brushes in the first part for sprinkling and washing with direct water in the final part; Upper grid for cleaning operations; Inferior hatches that can be dismantled for maintenance; Upper hatch (equipped with inner protection grid) for the inspection under power; Loading and unloading hoppers to convey and discharge peels and water; Centralized lubrication plant for the supports; frame to support the machine equipped with service catwalk with trampling table made Of galvanized grid, access ladder and protection handrail. Technical data Overall dimensions: Length 3800 mm. Width 2050 mm. Height 3000 mm. N of brushes: 6 Length of brushes: 2700 mm. Brush diameter: 162 mm. Screw diameter: 600 mm. Water consumption: 40 1./min. Installed electrical power: 8,25 kW --Monoscrew Electropump MDL. DN80 for Peels RemovalLoading hopper; Level sensor for the pump working only in presence of a minimum quantity of material to evacuate; Pump feeding screw; Monoscrew volumetrical pump DN80; Motorized gear-box; Installed electrical power 2.2 kW -- Drum Filter MDL. F60/5AISI 304 SS; Perforated cylinder for filtration of input material with spiral projection welded inside to extract solid material; Drum diameter: 480 mm; Working dimensions of the tank: Length 1.000 mm; Width 680 mm; Height 600 mm; Overall dimensions of the filter: Length 1400 mm; Width 840 mm; Height 1300 mm Installed electrical power: 1.5 kW -- Roller Sorting Belt MDL. N18R/6-3Conveyor allows the products sliding and rotation to facilitate the sorting; SS tubular and press-formed plate; Set of 0 60 mm rollers, Tracks for the roller rotation transmission with clutch system; Side chutes along both belt sides to convey scraps to the lower area; Overall dimensions: Length 3150 mm; Width 2000 mm; Working table dimensions: Length 3000 mm; Width 600 mm; Installed electrical power: 1.1 kW -- Flat Conveyor for Scraps Collection MDL. ZN18 01PVC flat belt positioned under the sorting belt; Fitted with motorized-gearbox; Length 2700 mm. Width 300 mm. -- Elevator for Scraps Removal MDL. ZEL20/2Width 200 mm. Installed electrical power: .37 kW. -- PVC Straight Elevator MDL. EL20/3Transports the product to a suitable height to load the Slicer; Composed of 304 SS press-formed plate, Sliding table made of press-formed plate; Length 3000 mm; Width 300 mm; Installed electrical power .75 kW -- Urschel Stick Cutting Machine MDL. GK-A Cuts potatoes into sleek undulated sticks; First cutting unit with fix-knives for slices production; Second cutting unit with rotating knives for sticks; Overall dimensions: Length 1500 mm; Width 1250 mm; Height 1500 mm; Installed electrical power1.5 kW -- Vibrating Table MDL. S32/6-4 with Two Working TablesTwo working tables to size, to separate product fragments and/or dewater product; AISI 304 SS sections and press-formed plate; Vibrating bed to collect dripped water and scraps; Unloading Hopper; Vibrating bed is suitable to support 2 working overlapped tables; Conveyor for scraps evacuation. The screw is made of synthetic anti-abrasive material and it is easily removable for cleaning operations; Working plane dimensions: Length 2500 mm; Width 600 mm; Installed electrical power: Max. 1.2 kW -- Roller Sizing Machine MDL. S36RSS sections and plate; Sizes the width of the sticks in order to eliminate the smallest one; Sizing table; Adjustable gap between the rollers from 4 to 8 mm for scraps separation; Dimensions of the working table: Length 800 mm; Width 700 mm. Installed electrical power: 0.75 kW -- Inspection Belt MDL. N171/6-3 Allows product control during the transport to the subsequent machine. AISI 304 SS tubular and press-formed plate; Sliding table made of SS sections; Draw and return heads with housings for mountings and mechanical device for taking up play; draw and return pinions; Intralox net belt for foodstuffs; Steel side edges; Unloading hopper; Scraper for cleaning operations on the outer side of the belt; Supporting frame for the positioning (H.1.000 mm.); Motorization by means of motovariator or frequency changer; Overall dimensions: Length 3100 mm; Width 960 mm; Working table dimensions: Length 3000 mm; Width 600 mm; Installed electrical power: 0.55 kW -- Swan Necked Elevator MDL. EL22CTransports the product to a suitable height to load the blancher. SS press-formed plate and sections; Side panels made of SS plate with polygene guides housing on the return belt; Sliding table made of SS sections; Intralox net belt with plugs; Draw head with anchorage flanges; Return head with seats for mounting and bearing; Mechanical device for taking up play; Standard loading and unloading hopper; Swan neck in the unloading side (standard length); Supporting frame; Dimensions: Length 3000 mm; Width 300 mm; Installed electrical power: 0,75 kW. -- Continuous Blancher-Cooker MDL. H50/15-20Blanches and cooks in continuous cycle for a wide range of products; AISI 304 SS; Drum shaped container made of perforated plate: Inner spiral for product feeding; Pitch 250 mm.; Hydraulic Top Cover: Direct steam heating with steam-water mixing injector and manual adjusting valve; Indirect heating by means of coil on the bottom with pneumatic thermoregulation valve; Y filter; Condensate discharger; Thermoregulator and probe; Drum driven by motorized gearbox with frequency changer to adjust the product permanence time; Product loading with water channel and pump; Unloading hopper with chute; Pump and manifold for automatic washing; Small tank with overflow and solenoid valve to adjust water level; Overall dimensions: Length 2800 mm; Width 2000 mm; Drum dimensions: 1500 mm; Length 2000 mm; Steam consumption: 60 kg/h; Water consumption: 0.5 m3/h; Installed electrical power: 4 kW --Water Channel for By-Pass Blancher of pos Water channel for by-pass blancher made of AISI 304 SS, Fitted with supporting frame and water recycling pump; Installed electrical power:1.5 kW. -- Continuous Blancher-Cooker MDL. H50/15-20 Blanches and cooks in continuous cycle for a wide range of products; AISI 304 SS; Drum shaped container made of perforated plate: Inner spiral for product feeding; Pitch 250 mm.; Hydraulic Top Cover: Direct steam heating with steam-water mixing injector and manual adjusting valve; Indirect heating by means of coil on the bottom with pneumatic thermoregulation valve; Y filter; Condensate discharger; Thermoregulator and probe; Drum driven by motorized gearbox with frequency changer to adjust the product permanence time; Product loading with water channel and pump; Unloading hopper with chute; Pump and manifold for automatic washing; Small tank with overflow and solenoid valve to adjust water level; Overall dimensions: Length 2800 mm; Width 2000 mm; Drum dimensions: 1500 mm; Length 2000 mm; Steam consumption: 60 kg/h; Water consumption: 0.5 m3/h; Installed electrical power: 4 kW; Access ladder: Trampling table made of galvanized grid -- Swan Necked Elevator MDL. EL22C in Tank MDl. V29P Ttransports the product to a suitable height to load; SS press-formed and sections, SS side panels; Sliding table; Intralox mesh conveyor with plugs; Draw head with anchorage flanges; Return head with seats for mounting and bearing, Loading and unloading hopper; Lower casing for products collection; Swan neck on the loading/unloading side (standard length) supporting frame; Tank MDL. V29P suitable to contain the elevator and the loading hopper for products loading inside water; SS press-formed plate; Bottom with slope towards the total unloading hatch; DN40 water unloading valve;Water unloading pipe from the over-flow; Stirrups for elevators anchorage; Total unloading hatch; Connection for waters recycling pump; Elevator dimensions: Length 4000 mm; Width 300 mm; Tank dimensions: Length 1300 mm; Width 850 mm; Height 750 mm; Installed electrical power: 0.75 kW -- Vibrating Table MDL. S31/10-3 Made to eliminate product fragments and/or to dewater; AISI 304 SS sections and press-formed plate; Vibrating bed to collect dripped water and scraps; Unloading hopper working; Air sprung suspension system made of adjustable pressure torpress; Electroblower for dewatering; Air pressure regulation unit and safety switch; Eccentric mass vibrators; Working dimensions of the working table: Length 1875 mm; Width 1000 mm; Installed electrical power: Max 3 kW -- Forced Ventilation Pre-Dryer AISI 304 SS sections; Tubular and press-formed plate; Flat conveyer with mesh belt; Air circulation chamber; Sealed inspection hatches; Air heating battery made of pipes in galvanized steel and aluminum with steam passage; Steam adjusting unit to the heating battery with relevant automatic valves; Air filtering system; Centrifugal electroblowers for hot air circulation inside the chambers; Air ejection channels; Centrifugal electroblower for air ejection; Overall dimensions: Length 6000 mm; Width 1700 mm; Net dimensions of the working area: Length 5000 mm; Width 1000 mm; Steam consumption: Max. 400 Kg/h at 8 bar; Installed electrical power: 25 kW -- Inspection Catwalk AISA 304 SS; Equipped with trampling table made of galvanized grid; Access ladder and handrail --Stabilization Belt MDL. N 171/10-3 Stabilization of temperature and humidity of sticks before being introduced to the fryer; SS tubular and press-formed plate; Sliding table made of plastic material with low frictional coefficient, Belt and side edges made of polyzene; Draw and return heads; Cage draw and return shaft with gear wheels; Intralox net conveyor belt; Unloading hopper; Length 3000 mm; Width 1000 mm; Installed electrical power: 0.75 kW -- Vibrating Table MDL. S31 to Feed the Fryer Allows a regular distribution of the product on the total width of the belt; AISI 304 SS sections and press-formed plate, Working table composed of convergent element; Air spring suspension system made of adjustable pressure torpress; Air pressure regulation unit and safety pressure switch; Variable eccentricity to adjust the product feeding; Working table dimensions: length 1875 mm; Width Max. 1000 mm; Width Min. 550 mm; Installed electrical power: 2.2 kW. -- Continuous Frying Machine MDL. BF170/10 SS Continuous Fryer with top and lower conveyor SS mesh belts with SS hooks and side driving chains; Motovariators to adjust independently the speed of the two conveyor belts; Tank for fryers body housing is made of insulating SS tube and plate with removable covers; Two oil inputs; Oil circulation pump with mechanical seal; Oil delivery and intake piping with on-off valves and diffusion pipes for homogeneous distribution of the oil over the frying surface; Belt filter; Oil recovery and refill float; Oil storage and refill tank fitted with recovery pump and steam coil for preheating; Diathermic oil heat exchanger equipped with two manual SS on-off and 3-way pneumatic modulating deflecting valve; Control Panel; Overall dimensions: Length 6600 mm; Width 2050 mm; Dimensions of the frying section: 3400 mm x 600 mm; Frying temperature: 175/185 C; Diathermic oil temperature; 240/260 C; Capacity of the heat-exchanger: 400.000 Kcal./h; Oil in circulation: 1100 liters approx; Oil consumption: Max 150 lt/h; Installed electrical power: 35 kW -- Vibrating Table for Oil Dripping MDL. S31/D Removes excess oil and spreads the product correctly on the cooling tunnel; AISI 304 SS press-formed plate and sections; Eccentric mass vibrators with adjustable eccentricity; Oil recovery hopper with heated interspace and oil recovery pump; Steam distribution chamber for the degreasing; Working table dimension: Length 2000 mm; Width 600 mm; Max width of the divergent part: 1000 mm; Installed electrical power: 3.5 kW -- Pre-Cooling Tunnel Cools the product at output from the frying machine to a temperature of 35/40 C; AISI 304 SS; SS mesh belt; Cooling chamber to let air pass through the product layer (from downwards to upwards); Equipped with inspection hatches; Valves controlled by pneumatic cylinder for air input (the closing happens during the washing phases); Axial electroblower; Air filtering units; Axial electroblower for air ejection; Overall dimensions: Length 5100 mm; Width 2260 mm; Height 3300 mm. Net dimensions of the working area: Length 4000 mm; Width 1000 mm; Input product temperature: -95 C; Output product temperature: - 35/40 C; Installed electrical power: 25 kW --Electrical Control Panel CEI regulation construction; Polycarbonate cabinet fitted with suitable powered general switch, warning lights, pushbuttons and selectors to control; Magnetothermic switches and counters for every power use; 110 Volt power supply transformer; Auxiliary relay sleeves; Power supply: 400 V three-phase - 50 Hz; Auxiliary supply: 110 V - 50 Hz; IP55 protection rate.
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